My nine to five is as a procurement manager for IT products, blades, servers, switches, etc. The creative work I do with DreamForge-Games is far more satisfying than pushing PO’s through enterprise software. As the economy takes its down turns, you only need a procurement department to work out contract issues. Eventually all the issues get resolved and the pink slips start flying. I was faced with the decision to continue to be an overpaid corporate slave or a starving artist. I am fortunate enough to be in the position to fallow my true love and do something creative.
The current Leviathan designs were about 70% completed, so I got to work refining the details and started researching the new processes and machines that would allow me to turn pixels into real world objects. A lot had changed and although not perfect, the machines used to print 3D models had greatly improved. Having found a process that would work, I now needed to figure out how I would be able to pay for these very expensive prints. As it so happens John Bear Ross put a call out on his Yahoo forum for help, he was swamped with overtime at his nine to five and his client work was falling behind. One thing led to another and I started doing contract work for others in the gaming industry. Khurasan Miniatures, MERCS, Comfy Chair Games, Outland Games and eventually some commercial work for Land Rover. This side work helped me to fund my current designs and get the ball rolling again.
Having worked with John over at Moddler for my clients prints, he was the obvious choice to handle my personal work and he printed the Leviathan kits on his Objet printer. He always runs his machine at its highest resolution, so you get the best quality possible. I can’t tell you how important it is to have a good service provider doing your prints, part orientation makes a big difference on the quality of the print.
I then spent two months benching the parts, cleaning up the surfaces to mold level quality in an effort to get rid of the micro stepping that these printers create in the surface of the model. Another two months making love to molds followed by a limited release of casts to prove the molds. It has always been my intention to contract out the casting end because it is so time intensive that it takes me away from the design side. My search for a contract caster took a month or more. It’s surprising how few resin casters there are here in the US. This model presented some unique problems, with the number of parts I needed to make family molds, each mold containing four or more parts. With an open pour mold, it soon became evident that I needed to find someone who could inject the resin into the molds. This limited my short list of casters even further. I finally settled on a contract caster and sent my masters off to them. We have had a few bumps along the way but I am about to open up pre-orders for the Leviathans and roll the dice.
6) The new model looks AMAZING. The state of the art has obviously changed. How has that affected your work?
Due to the process I use, the software and printer are critical components to the process. I use Rhino for my CAD end with a few plug-ins to aid in the modeling process. I have found Rhino to be about the best software available for hard surface models such as tanks, mecha and other mechanical devices. If you’re doing organic surface models, such as animals, people, you’re not going to find a better software than Zbrush. The printer end still needs to catch up, but I would imagine that within the next five years you will see printer technology that can spit out a part that has nice clean surfaces. The other aspect that still needs to come into play is affordability. It’s still far less expensive to hand sculpt than it is to produce a model using a printer. This is the Achilles heal of the process, can you make a master cheap enough to be able to charge a price that most can afford.
7) What is next?
With the release of the Leviathans, Crusader and Mortis, there are three more variants based on the same chassis. Each having their own weapons and some armor or other detail changes. A re-release of the refined Black Widow tank, The Paladin Leviathan, a more Anime design, and then… They sky is the limit.
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